13 Amazing Real-World Uses of Plastic
While plastic endures its fair share of taboos, with a little creativity and access to the latest technologies the material can be used to create a full spectrum of exciting and useful products. Read on to discover some of the latest plastic creations brought to life by BCJ Plastics, from police holding cells and safety cabinets to sun lounges and outdoor art installations.
Created as part of an exhibit for a recent Perth Royal Show, BCJ Plastics built a replica of a WA Police Holding Cell. The cell was manufactured as a prebuilt kit and offered ticketholders a behind-the-scenes glimpse of the first point of call for criminals.
2. Sun Lounges
Working for a new boutique apartment complex located in the heart of Perth, BCJ Plastics created a series of sleek, freestanding sun lounges constructed with thermo moulding technology. The durable acrylic plastic features a bright-white aesthetic and was chosen for its ability to withstand the harsh Australian sun.
Every year the sands of Cottesloe Beach come alive with dozens of larger-than-life sculptures during Sculpture by the Sea. For a recent series, BCJ Plastics worked with Sydney-based artist, Kasane Low, to create a transparent acrylic dome designed to protect and enhance her ‘Sea of Fortune’ installation.
Using a powder-coated steel frame and acrylic awning, BCJ Plastics designed a shelter to protect Perth Football Club players from the elements while off the field.
Custom-built for the 2014 eFX Championship, the ‘Voltron Evo’ was designed by O’Hanlon Electric Motorsports and brought to life by BCJ Plastics. Using CNC routing and precision machining, the team enclosed the powerful 700-volt, 9 kWh lithium ion battery within a clear polycarbonate case with flame and crash resistant credentials.
6. Lego Blocks
In one of our most playful projects to date, BCJ Plastics created a series of giant LEGO® blocks to install in a Golden Bay playground. The blocks were constructed using 20mm-thick HDPE and stacked to create a larger-than-life LEGO® wonderland.
When BCJ Plastics was commissioned by Perth-based engineering and construction company, Leicon Notley, we knew safety would be a top priority. Featuring 12mm grey PVC and polycarbonate doors, stainless steel hinges and inbuilt locks, these PVC fume cabinets offer robust protection for chemicals and gas.
8. Sneeze Guards & Barrier Screens
Since the beginning of the COVID-19 pandemic, we’ve been seeing a significant increase in uses of plastic for health and preventative measures. Acrylic sneeze guards and barrier screens are now being employed by hospitals, restaurants, cafes, performance halls, supermarkets and numerous other businesses to better protect their customers and staff from infection.
These barriers provide the best protection against germs passing from person to person or person to food via droplets spread through sneezing, speaking, breathing and coughing. Acrylic is also an ideal material for these guards, providing better affordability, scratch resistance and durability than glass.
Want to install a sneeze guard or barrier screen in your business? Get a quote or contact us on 08 9353 3477. We can also visit your place of business and take measurements to ensure your custom-made screen fits perfectly.
9. Portrait Poster Holder
Our bespoke portrait poster holders are favoured by businesses wanting to ramp up their marketing game. Made from tough and durable acrylic, they are perfect for indoor or outdoor use. We can also cut the acrylic into the exact size and shape you need using our CNC machine, which saves on time and money.
One of our recent projects was for The West Australian, the only locally edited daily newspaper published in Perth. It provided an affordable and easy way for the paper to display noteworthy stories around the city of Perth. The fold-over design was possible by using our strip heater to bend the acrylic.
10. Gold Detector Cover
These plastic covers are a great way to protect your gold detector when it’s not in use. It’s a bespoke plastic creation that was only possible by prototyping and vacuum forming. Prototyping allowed us to reduce time and customer costs while also meeting the customer’s exact specifications and requirements.
After we had the exact size and style confirmed, we created the gold detector cover by vacuum forming the plastic. We have more than 40 years’ experience in vacuum forming, so it’s a very simple and straightforward process. We can mould anything from small electrical covers to spare tyre covers for 4WDs.
11. Blue Tree Decoration
One of our favourite plastic creations, the Blue Tree has become a permanent fixture in the BCJ Plastic Products office. Plastic decorations are highly sought-after by individuals and businesses alike. Some of their uses include stage props for theatres, table decorations at big events and for sprucing up guest areas in hotels and restaurants. But there’s really no limit as to when and where you can utilise these plastic decorations.
The Blue Tree is a great example of the level of customisation available at BCJ Plastic Products. Using our CNC machine, we were able to easily cut a specific shape out of high-density polyethylene (HDPE), reducing waste, error, time and money with this highly accurate technology. The CNC machine is capable of cutting various materials, including rubber, aluminium, wood, leather and felt, offering even great customisation. If it isn’t done using a CNC machine, it’s probably not worth the time or money.
12. Baby Bassinet
We developed a number of baby bassinets for hospitals and individuals using polycarbonate sheeting. The sheets were dried overnight, then vacuum formed over a mould to create the final shape. This process allows for a seamless design that prevents bacteria from living in the warm crevices of the bassinet.
Why did we choose polycarbonate for our material? Polycarbonate has a reputation in the plastics industry for being one of the most versatile materials on the market. It offers excellent optical clarity, is incredibly tough and absorbs minimal moisture. It’s also flame retardant and highly resistant to chemicals, impact and elevated temperatures.
We decided to use acrylic for our lectern project for a number of reasons. Firstly, clear acrylic sheets are a cheaper, lighter and safer alternative to glass, yet provide an almost identical aesthetic. Acrylic is also very easy to clean with just a cloth and warm, soapy water.
Our lecterns were made from 20-millimetre clear acrylic sheets, which also boast low moisture absorption and a high resistance to chemicals and UV rays. This makes our lecterns ideal for both indoor and outdoor use. These plastic creations are easily fabricated in our warehouse to suit your exact requirements.
Inspiring Uses of Plastic from BCJ Plastic Products
Have you been inspired by these unique plastic creations? We can create bespoke plastic products for your home and business, using our experience and state-of-the-art technology to deliver your desired product fast for a competitive rate. Get a quote online or contact us on 08 9353 3477 to chat more about your plastic needs.